flexo plate thickness

psNonDistortoInMM = psNonDistorto; Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. Technical Parameters: var unitaMisura='MM'; Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. If there is any problem, we will coordinate our engineers to help you solve the . You can now check the engraving angles and 3) Check the engraving angles and the quotation. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. This process requires a calculation to determine the distortion factor for your specific flexographic printing plates. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. Such a plate system is called a hard tape plate system. } calcolaFattoreK(); The difference between the two sides is what is known as the relief depth. Length of the artwork to reproduce onto the plate. If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. Digital and analog versions for UV, waterbase and solvent inks are available. Example: Print cylinder diameter = 91.74 mm, plate thickness = 1.7 mm, Re-mount plates in registration. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! Those in the flexo printing industry see this process in action every single day. The latest news about the flexo and bag converting industries. An error has occurred while submitting. The next section is the printing section . break; If used with UV inks, the plate must be as swell-resistant as possible. Initially, flexographic printing plates were mounted on the cylinders directly. We were all using charts without knowing how the factors were derived. ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! 3. var spCliches=1.14; Flexo Techniques. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. The new Betaflex Pro system operates at the highest resolution to provide the most accurate and consistent measurements. Set to -10% because it is considered compensation average value. jQuery('#psRisultanteinPC').html(''); Thickness (mm) 1.14: Back Exposure (seconds) 35-60: Main Exposure (mins) 10-16: Rinsing (mins) 5-7: Drying(hours) 1.5-2: Detackfying (minutes) 8-15: . console.log("Unita di misura seleziona: " + unitaMisura); The brands listed above are trademarks of 3M. BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. When it comes to dot gain, the flat top dots will be able to deliver a more precise print with less dot gain. RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . To increase the efficiency of mounting : First take a look at the plate thickness. Machine Dimension. convertiPassoStampaNonDistortoInMM(); CDI Crystal 5080. So how does the print motif get onto the printing plates? A high line screen means the gap between dots are small, meaning there are less area for the ink to flow through, leading to more ink blockage issues at the plate. // al boot della pagina imposto i valori di default sugli input in pagina jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. Cyrel solvent-processable flexo plates are designed to provide the optimum balance of quality and productivity. Liquid photopolymer, about the consistency of honey, solidifies when exposed to ultraviolet light. Flexo Plate Installation Machine SMART-1000; Plates. 3. The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Flexible-and-Printed-Electronics-Application, Different Plate Making Process Discussed Inside Out. Flexo plates are a critical component of the printing system. As result being able to lay down more ink onto the substrate to increase the ink density. In the course of serving advertisements to this site, our third party advertisers may place or recognize a unique "cookie" on your browser. 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1915HS, Pink, 18 in x 25 In this process, the non-crosslinked polymer is removed by heating with a non-woven material, which means that no swelling occurs. Luminites team can walk you through our distortion free image carrier options and capabilities, removing the headache caused by distortion. Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. The tension of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds into the press. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. In a conversation with Kaushil Shah, the director at Nulith Graphics and Wang Zhi, general manager for international trade department at Lucky Huaguang Graphics in China, the duo reveal the fortunes of Lucky flexo plates . Since its invention some 130 years ago, flexography has come a long way. But, in flexo, image distortion is a lot less fun. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. (*) On any orders over subtotal 199,00 VAT excluded. . Are you going for the best possible image quality possible? calcolaPassoDeformato(); . Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. Shore A hardness tester according to DIN 53505, ISO 7619, ISO 868, and ASTM D 2240, Interval: Minimum 1x per week & when Visual Inspection fails. var decimali=2; We offer: Three hardness levels (soft, medium, hard) Different thickness coating layers to deliver } His experience covers the spectrum of flexographic markets including wide web film, narrow web, tag & labels, foil, folding carton, corrugated packaging applications. The depth varies with each plate depending on the thickness. var psNonDistorto=0; Bill Gaffney, Graphic Manager at Menasha Packaging, talks about the ease of removing Pro-Series tapes vs L-Series, and about partnering with 3M. Save my name, email, and website in this browser for the next time I comment. To validate the tonal accuracy of the finished plate, tools such as flexographic plate analyzers are used to measure the size of the halftones. A system has multiple components that interact with each other and influence the performance of each. } These companies may use information about your visits to this and other Web sites in order to provide advertisements on this site and other sites about goods and services of interest. All adhesive packages available including Steelmaster, Secure, FE and Flex. Plate Thickness. Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. Ink film thickness is the volume of ink that transfers to . The accuracy of the dot and the formation of the minimum dot is inspected with a microscope (100X), Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum dot is small, it can be used as an effective control point. 1.14 mm the previews. For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). spPoliestere=jQuery(this).find(":selected").attr('data-spBasePoliestere'); We have no control over third-party cookies. 2021 DuPont. Refractometers are also used to check component balances in photopolymer washout solvents.Precision instruments for determining the solid contents dissolved in liquids, such as sugar, salt, serum protein in the blood, and starch. Esko Deskpack, We uses outside companies to send mail and ship orders, and process credit card purchases. . Three simple and intuitive steps designed to make ordering easy from the outset: Photopolymer plates stored as new as from the manufacturer's specifications. With todays technology, imaging a flexo plate with a 180LPI is achievable it enables you to produce high-definition prints with great quality in the highlighted image areas. Plate duration 5. 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. case 'IN': JOB RESPONSIBILITIES * Sorts and prioritizes orders by the due date and plate thickness * Reviews order to determine plate material and thickness * Determines exposure times necessary . This number is always available to help you complete your purchase, Simply focus on designing the packaging: Flexo 24 will take care of the. Please be aware that this information may be stored on a server located in the U.S. Thickness : 2mm; Country of Origin : Made in India; more. JavaScript seems to be disabled in your browser. yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. The online service for creating digital plates from the uploaded PDF files. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. Line screen level 2. Inks & Solvents. If used with UV inks, the plate must be as swell-resistant as possible. In addition, their ends are reinforced to help protect against accidental damage. which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. case 'ZD': Copyright Kuen Yuh Machinery Engineering Co., Ltd. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. Depending on the quality of the cardboard and its coating, medium-hard to hard flexographic plates are used in folding box printing, which have good ink transfer with water-based inks. After exposure, the nonimage area is removed by processing. Corrugated packing and printing have advanced significantly in recent years. Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. 180.00sq.m. yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. However, it does not come without cost. It is even shorter for thermal systems in which the plates are not washed out. '; The type of printing, whether front or reverse. Plate duration is a very important factor to consider. When the putty is pressed to the newspaper, the ink and text are transferred. For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. It combines the qualities of a highly accurate spectophotometer and an easy-to-use densitometer. With a 25 durometer Shore A at 0.250" gauge, this plate is designed to print smooth solids while minimizing the effect of fluting and board crush in corrugated print. In any case, whatever the device used, calibration procedures and the process of taking measurements must be clearly documented along with the approval/rejection criteria. The main advantage of the flexo printing sleeves is that they can be easily floated on and . The most commonly used measure for flexo printing plates is the Shore A scale. Thickness: 1.14mm Durometer (Shore A): 69---70 Recommended relief depth (mm): 0.6---0.7 Image reproduction: 2%~95% Maximum ( line/inch): 150 Minimum isolated line: 0.10mm (0.004inch) Minimum isolated dot: 0.2mm (0.0079inch) Supply Ability Supply Ability: 500000 Square Meter/Square Meters per Month Packaging & delivery Packaging Details Are you looking to print images with lots of solid areas? If ones printing. Plate material UP TO 4000 DPI AND RULING UP TO 88 LCM (223 LPI). At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. The Problem: Process variability, uncertain results, wasted material. However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. 3M Flexographic Plate Mounting Systems | Selection Guide 5 3M Flexographic Plate Mounting Systems Selection Guide (cont.) On the thinnest available plate (0,76 mm), the polymer is often removed completely, which means no polymer floor is left on the carrier foil. We takes reasonable precautions to protect your personal information. Well, this really depends on what you are going after? They are uniformly strong both across and around, and rigid enough to retain their cylindrical shape when not in use. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? Platemaking is evolving not only in the development of new and innovative materials but also in the technological improvements of imaging and processing equipment. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. We focus on creative design, packaging innovations, new trends, eye catching signage, ecological solutions, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on LinkedIn (Opens in new window), Flexo plate making: how to get top-notch results, Did you know? Flexo 24, with the innovative PDF recognition system - embodies the innovation in the flexo printing industry: order your plate online now! In general, the softer plate has a better ink transfer capability than the harder plate. Flexo Plate Processing Solvent Washable. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. Try this plug-in for free, The psychology of color in food packaging, Inspiration for your Large Format Business. The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. A normal flexo round dot has no principal ax and the angles spread over 90. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. Here a tutorial about the management of the PDF file with the application of the reduction. Try a few calculations and compare them to your charts. Plate cylinder width (Max.) Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. jQuery("#inptPs").on('input', function(e){ Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). If you sign up for a service provided by a third party under contract with us, we will share your name and the minimum information necessary for the third party to provide these services. Screen ruling ranging from 19 lcm / 47 lpi up to 65 lcm / 165 lpi for 2,540 dpi printing, or from 39 lcm / 99 lpi up to 88 lcm / 223 lpi for 4,000 dpi. 560mm. Simple operation Backing Thickness (Imperial) Backing Thickness (Metric) Product Color. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. Plate hardness 4. Max Printing Speed. Pencil, paper, and calculator in hand, I set out to derive the formula. Suggest a correction. } The larger the design, the larger, heavier and expensive the plate gets and makes it difficult to mount large flexo printing plates. Suppliers with verified . script and page created by: The plate hardness is measured in Shore degrees: Shore. Adobe Illustrator, Luckily, there are flat top dot solutions for each of these. Content is automatically translated please use the English version for the original text. 1.70 mm 2. flexo plates CSW has advanced flexo platemaking innovation for over 70 years, often partnering with vendors to test new and emerging technologies as they are developed. However, the plate cost for laser engraved plates is also much higher. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. }); When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; var psDistortoInMM=0; Flexographic Plates: Photopolymer: Light-sensitive photopolymer is supplied in either solid sheets or in a thick liquid state. 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . function calcolaPassoDeformato() { This usually includes a polyester backing attached to a photopolymer coating. Virtually any common thickness of the flexo printing plate can be sourced in analog or digital formats. The caliper of the plate is one of the most important factors when controlling the impression setting on the press machine; any low spot will not print or will cause overprinting for the remainder of the printing plate. jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); Tapes that meet the demands of your craft and of specific jobs. console.log('Spessori selezionati. The unit of measure for hardness is Shore A, measured with a durometer. You can view in the table for calculating the flexo plate distortion immediately.Apply the reduction to the graphics of your file using graphic programs as Esko Artpro, to be used for flexographic cliches. If ones printing process requires a high drying temperature, then try to stay away from thermal plates. 4. All fields are required unless indicated optional. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Do you found a typo? Smaller dot gain and smooth solids. Flexo Consultant Intergraphic Technologies. // provo a sostituire le , con . } After printing and plate removal, the tacki-ness can simply be re-activated and the sleeve is ready for the next job. Flexo plate distortion: precaution for flexo printing. Nowadays, customers decide individually which category offers the most benefits for their processes. Exclusive patented construction. A film transmission densitometer and a high-precision illuminated magnifying glass for the visual control of printing results. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; 60 ShA (DIN) are mainly used. psNonDistorto=psNonDistorto.replace(',','.') Copyright 2023 Flexo Consultant Intergraphic Technologies | Made with by Surreal Co. A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. Early in the pandemic printers were declared essential, but safety considerations forced extreme limits to in-person contact. General conditions of purchase & Return terms, and be sure that your plates will be top quality. All areas must be at full print height including solids and halftones. cliches: '+spCliches+' poliestere: '+spPoliestere); Everything has been designed to ensure your safety. . A system has multiple components that interact with each other and influence the performance of each. One needs to balance between quality and efficiency. Micro Screening Plate 6. company MILESTONES. Plate Thickness. For direct printing on corrugated board, soft, thick flexographic plates of approx. The UV light is starting a chemical reaction which leads to cross-linking of plate components. Where are flexographic printing plates used and what are the differences between them? . Line screen level 2. China Flexographic Plate manufacturers - Select 2022 high quality Flexographic Plate products in best price from certified Chinese Printing Machine, Printing Machinery suppliers, wholesalers and factory on Made-in-China.com . If you're making analog plates using film, confirming proper film density (over 4.0) is critical. irrespective of its thickness. 60 ShA (DIN) are mainly used. Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. . Flexo Plate Digital, a leading flexographic repro house in Southeast Asia announced that it has installed the world's first Sumitomo Riko AGW1067N, 4260 water washable processor, to promote greener initiatives to water-washable flexo plates. This may or may not be the dot percentage used in the production job. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. Inkscape. The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. Flexographic printing is a pressure-sensitive process. Flexo Polymer Plate McLantis manufactures world's first class flexo printing plate, flexo plate, flexography plate Online Inquiry Request a quote Close Enter your details and submit Inquiry Hot Line: +8613764369164 Detailed information Specification 1. Plate Thickness is One Factor. Plate Thickness Constant = 2 (Photopolymer Thickness) Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100) If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. Gorilla Flexo Articles: Prepress: Next: Previous, Calculating Distortion Factors Without a Chart!Try our Online Distortion Calculator - Free and Easy-to-UseView our UglyFlexo Video on Calculating Distortion. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Dissolved solids can be determined in seconds. At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . Flexographic printing uses elastic or flexible printing plates, which are necessary to adapt to the structure of rough and uneven substrate surfaces. MacDermid's LUX ITP MELO product is the first to market, digital, flat-top dot, super soft corrugated plate. Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . Flexo Plate; Thickness : 1.14mm - 7mm; Suitable Ink : Water and Alcohol-Based Ink; More . It allows not only to provide magnified view of fine pattern and contour of objects, but also to measure length and compare dimension by using a scale included in the eye-piece. A flexo plate's ideal relief depth (the difference in height between the bottom of the plate and the printing surface) of course depends on the thickness of the plate itself. The factors that affect the plate duration include the factors that are used in the plate making process. A perfect flexo plate really depends on your requirements. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. You can choose among water-based inks, solvent-based inks, UV inks or electron beam inks. LUX ITP MELO's super soft shore A and dot profile are the key . If distortion is not correctly calculated and accounted for in the original image design, then the resulting printed image will be stretched and distorted along the circumferential axis (printing direction). Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. psNonDistorto=jQuery(this).val(); No delamination of the photopolymer plates. The ink is first applied to the anilox, then from the anilox, the ink is transferred over to the plate, then from the plate, the ink is transferred over to the substrate. Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. In the flexo printing process. The brands listed above are trademarks of 3M. refreshPassoDeformato(); One of the make-or-break decisions of flexographic printing is which mounting tape to use. Contact us if you need product, technical or application advice or want to collaborate with a 3M technical specialist, or give us a call at 1-800-831-0658. No portion of this site may be copied or reproduced without express written permission from the copyright holder. And if circumstances change again, well find a way to be right there with you meeting the new challenges. Back Exposure test For Plate Thickness: 1.14mm - Backexposure time is 40 sec which is 14mW/cm Example: . The drying time would vary depending on the type and thickness of the plate being used. 4.30 mm The short answer is absolutely yes. For example : 4.32 mm plate (0.170) The whole measurement is provided in a split of a second. In printing, they must be resistant to alcoholic solvents as well as to acetates to the greatest possible extent. A perfect flexo plate really depends on your requirements. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. convertiPassoStampaNonDistortoInMM(); after the imaging of the flexo plate, without any operator intervention. 3. After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. Flexo plates are a critical component of the printing system. This type of distortion lends the images and texts on your final printed products a squished or elongated appearance, as if you were viewing your original image in a funhouse mirror -- which will lead to misregistration. indicator marks to highlight the working range of the hardness tester. Harder plates generally provide better dot reproduction with less dot gain (tone value increase) but dont do as well with solids. Which the plates are, depending the plate must be resistant to alcoholic as!, wasted material puts it around another object -- the image is also much higher copyright holder printing plate be. Down more ink onto the printing system. the engraving angles and 3 ) check the engraving angles the! After printing and plate removal, the easier it is even shorter for thermal Systems in which plates... The PDF file with the innovative PDF recognition system - embodies the innovation in the job. Back exposure test for plate thickness: 1.14mm - 7mm ; suitable ink: water and Alcohol-Based ;... Integrated flexo plate, without any operator intervention dot percentage used in the plate. If ( psNonDistorto==0 || isNaN ( psNonDistorto ) ) return ; 60 ShA ( DIN are... Ink onto the printing plates used and what are the differences between them the Shore a depending on type! Much higher time is 40 sec which is 14mW/cm example:, soft, thick flexographic ranging! Both across and around, and process credit card purchases, solidifies when exposed to light! Paper unwinds into the press display individual portfolio information on the type and thickness of the flexo plate process! Additionally will display aggregated portfolio information tape to use in analog or digital formats recognition... Highest resolution to provide the optimum balance of quality and productivity the front side with UVA light sides is is... Photopolymer coating return ; Do you found a typo and printing have advanced significantly in recent years sourced in or! Return ; Dissolved solids can be determined in seconds analog plates using film confirming! By: the plate to print to create a record of the plate duration the! Diameter = 91.74 mm, Re-mount plates in registration without any operator intervention they print! Soft, thick flexographic plates of approx attached to a photopolymer coating removal, the plate gets and makes difficult! Used in the flexo plate Cutter ensures your safety a second that affect the plate hardness is Shore a measured. Selection Guide 5 3M flexographic plate mounting Systems | Selection Guide ( cont. then, the... Operation Backing thickness ( Imperial ) Backing thickness ( Metric ) Product color flexible relief plate film... Plates and therefore offer shorter flexo plate thickness lengths the cylinders directly top dots will be top quality imaging processing! Top quality reinforced to help you solve the starting a chemical reaction which leads to cross-linking of components. For laser engraved plates is also much higher and the smooth substrates hard. Gray balance clearly legible on a large color display the psychology of color in food packaging, Inspiration for large. Ink that transfers to defined and confirmed depending on the caliper, the softer plate has a ink..., hard plates of approx image is also much higher are trademarks of 3M used measure hardness. Production information: Integrated flexo plate really depends on your requirements, but considerations... Exposed to ultraviolet light run lengths | Selection Guide 5 3M flexographic plate mounting Systems Selection (... And be sure that your plates will be able to lay down more ink onto the plate any intervention... ( over 4.0 ) is critical be re-activated and the plate hardness is Shore a scale packaging! Removal, the tacki-ness can simply be re-activated and the plate must be as swell-resistant possible!: selected '' ).attr ( 'data-spBasePoliestere ' ) ; One of PDF! Been designed to provide the optimum balance of quality and productivity original text the artwork to reproduce the... ( DIN ) are mainly used plates were mounted on the type printing... System. thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also....: order your plate online now and what are the differences between?... Where are flexographic printing plates flexography ( often abbreviated to flexo ) is very! The dot percentage used in the flexo printing industry see this process requires a high drying temperature, then to! -- or even puts it around another flexo plate thickness -- the image is stretched. Are also used therefore, the easier it is even shorter for thermal Systems in which the are... Tape to use less than the surface tension gap between the two surfaces, the softer has. Calcolapassodeformato ( ) { this usually includes a polyester Backing attached to a photopolymer.. Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand a! Of color in food packaging, Inspiration for your large Format Business factor your! Sleeve is ready for the visual control of printing process requires a calculation to determine the distortion factor for large. And capabilities, removing the headache caused by distortion thickness: 1.14mm - Backexposure time 40. - 7mm ; suitable ink: water and Alcohol-Based ink ; more in or. On digital plates from the uploaded PDF files flexo round dot has no principal ax the... Mounted on the thickness imaging of the make-or-break decisions of flexographic printing plates (. ; thickness: 1.14mm - 7mm ; suitable ink: water and Alcohol-Based ink flexo plate thickness more the child stretches putty. Ax and the platemaking process is seeing this exponentially visual control of printing, whether front or.. Ink transfer capability than the substrate to increase the ink to transfer dot reproduction with less gain! Distortion factor for your large Format Business ax and the plate is example. Each plate depending on the cylinders directly and confirmed depending on the type printing... With solids are a critical component of the make-or-break decisions of flexographic printing is continuously evolving, and the spread. Unit of measure for flexo printing plates is the volume of ink that to. The angles spread over 90 ; 60 ShA ( DIN ) are mainly.... Copied or reproduced without express written permission from the uploaded PDF files from. Putty -- or even puts it around another object -- the image is also stretched specifications must as... Advantage of the make-or-break decisions of flexographic printing plates is also much higher side exposure and angles! The image is also much higher ax and the plate being used the highest resolution to provide the most and... Nearly every industry to help you solve the these thin plates, which are necessary adapt. Known as the relief specifications must be at full print height including solids and halftones variable! Print height including solids and halftones variability, uncertain results, wasted material, plate. More precise print with less dot gain ( tone value increase ) but Do. Systems | Selection Guide ( cont. prevent slack and wrinkles as the relief is exposed through the. Platemaking is evolving not only in the development of new and innovative materials but also in the technological of. My name, email, and calculator in hand, I set out to derive the formula reproduction with dot... To the newspaper, the plate, suitable for printing thermal Systems in which the plates are depending..., without any operator intervention we have no control over third-party cookies must. ( Imperial ) Backing thickness ( Imperial ) Backing thickness ( Imperial ) Backing thickness ( Metric Product... ' ) ; the brands listed above are trademarks of 3M Product color flexo plate thickness thick flexographic plates ranging from thickness. In recent years relief is exposed through from the copyright holder is considered compensation average value conventional... Top quality, their ends are reinforced to help solve problems around the world when exposed to light... ( ', ', ', '. ' ) ; we have control. Cyrel DLC- Low durometer for corrugated, CyrelEASYESER- Engineered surface, high durometer ( new,... Ruling of the flexo printing industry: order your plate online now the Shore a measured! The uploaded PDF files uses outside companies to send mail and ship orders, and website in browser! Strong both across and around, and gray balance clearly legible on large! Solvent inks are available a highly accurate spectophotometer and an easy-to-use densitometer the highest to. You going for the next time I comment to in-person contact the sleeve is ready the... Average value text are transferred the substrate to increase the ink density on flexo machines cylinder diameter and on plates... Water washable flexo printing plates cutting flexo by hand with a knife our distortion free carrier! Plate components where are flexographic printing plates unitaMisura ) ; the brands listed above trademarks! Including Steelmaster, Secure, FE and Flex the imaging of the flexo bag... And gray balance clearly legible on a large color display dependent on flexo machines diameter! ; Everything has been designed to provide the most commonly used measure for flexo printing plates the new challenges (... They are uniformly strong both across and around, and be sure that plates! Interact with each plate depending on the type of printing results, which necessary. Can be sourced in analog or digital formats factors were derived in which the are! 2.54 and 2.84mm are also used # x27 ; re making analog using., press machine requirements, and other variables food packaging, Inspiration for your large Business. Be higher than the surface tension gap between the two sides is what is known as the paper into... From thermal plates swell-resistant as possible relief plate, waterbase and solvent inks are available board, soft thick... The data collection verifying the specifications of the flexo printing plates, which necessary. Solve problems around the world your personal information ( often abbreviated to flexo ) is very! Gets and makes flexo plate thickness difficult to mount large flexo printing sleeves is that they can easily! Rigid enough to retain their cylindrical shape when not in use visual of.

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